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Improve Performance
and Extend Tool Life With Air Preparation
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The
supply of clean, dry air is essential to the operation
of pneumatic powered tools. Use only clean
filtered air for longer tool life. Provide proper
airflow (CFM) and regulate air pressure (PSI) for
optimum performance.
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AIR CONTAMINATION SHORTENS TOOL LIFE |
- Moisture
- Dirt
- Rust particles
- Decomposing compressor oil
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A filter placed in the air
line before the tool and close to the application can remove particles and
moisture from compressed air before it reaches the tool. Filters and
proper maintenance practices can help protect and extend the life of your
valuable tools.
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AIR PRESSURE AFFECTS TOOL PERFORMANCE |
Fluctuation in air pressure (PSI) may be
caused by:
- Compressor performance
- Temperature changes
- System demands
- Predictable pressure loss through hose
- Distance from source
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An adjustable regulator with pressure gauge
allows PSI to be set and monitored for each tool application. Locate
the regulator before the tool and close to the application. Regulators
keep a constant air supply on the tool side, despite fluctuations in
incoming air pressure. Appropriate air volume and PSI allow the tool
to operate smoothly and at optimum performance, maximizing productivity.
Torque control tools will operate with greater repeatability when they
receive consistent air pressure.
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LUBRICATION IS CRITICAL FOR MOST MECHANICAL
COMPONENTS |
- Lubrication reduces wear
- Extends tool life
- Reduces repair cost
- Reduces maintenance time
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A mist lubricator installed between the filter
and not more than 15 feet from the tool will provide ample lubrication for
most pneumatic tools. Set lubrication to the lowest setting for best
results.
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AIMCO AIR PREPARATION UNITS |
AIMCO's modular air preparation units are
offered in a variety of configurations, inlet sizes, and capacities to suit
most applications. Combination units are available which include the
filter, regulator and lubricator packaged together for simple installation.
Each item is also available as a separate item.
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- Complete Filter, Regulator,
Lubricator Units: Three-piece modular units feature 30-micron filter
with semi-auto drain, regulator with gauge, and oil mist lubricator.
All units include mounting bracket and polycarbonate bowl.
- Complete Compact FRL Stack Units: Space
saving units include combination filter/regulator with gauge and
lubricator in a more compact size. Features 30-micron filter with
semi-auto drain. All units include mounting bracket and
polycarbonate bowl.
- Compact filter/Regulator Stack Units:
Combination units for use when additional lubrication is not needed.
Includes 30-micron filter, polycarbonate bowl and semi-auto drain.
Order mounting bracket and gauge separately.
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To determine unit size for application, you
will need to know:
- Total air flow (CFM) required for
application
- Size of incoming air line
- Size of air line required by tool
- Air supply pressure (PSI)
- Allowable pressure drop
- If the application requires lubrication
- If the overall system has the required
capacity
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